Well, maybe not really a "key equipment piece", but an important one nonetheless for making salame.
When making salame, a bacterial culture is added to the meat to inoculate it with a beneficial flora, rather than relying on random colonization and hoping for the best. This gives the salame flavor as well as protection against harmful bacteria. To assure that the bacteria added rapidly multiples, the salame has to be held at a certain temperature and high humidity before being dried, this is called the "fermentation" or "maturation" stage. The temperature is dependent on the bacteria added, and its optimal growth temperature. Various cultures can be found on butcher-packer's page, and they also have instructions for use there.So, anyhow, the salame needs to be kept at a certain temperature and high humidity. In order to do this, I bought a large plastic storage container, added some hooks to the lid from which I can hang the salame, a light bulb for heat, and a small computer fan on some perforated pegboard to circulate the warm air.
To the left you can see my plastic box, and the lightbulb. I lined the corner of the box with foil to reflect the heat from the bulb. Right below that picture you can see the pegboard with the fan in place.
The last important part of this box is something to control the temperature. If the light were to stay on the whole time it would get too hot, ruining our meat. I bought a thermocouple temperature switch which has a built in line voltage controller from Love Controls.
This controller is set for the target temperature, and it turns the bulb on and off. It is about $50 for a controller plus a little more for the thermocouple, but I bet a cheaper one could be found on Ebay.
Having said all that, this isn't really necessary. This can be done by putting the salami in a tupperware, and then in an oven with just the light bulb and leaving the door a little open. You'll need a thermometer and keep track of the temperature for a while at the start, but once you figure out what works for you and your oven, you should be fine.
Pretty much you want to put the salame somewhere where it can stay at a relatively steady temperature of about 82-85 deg. F (check exact numbers for the bacteria you're using), and be in a high humidity environment so it doesn't dry out. I'm sure you can figure out a simpler way to do it than what I did...I just set it up like this to be able to specify an exact temperature and have it be repeatable every time. The temperature of your fermentation and how long you leave it will have a profound effect on the final flavor.
The amount of time you ferment is dependent on your temperature, you must get the pH of the meat paste below 5.1 within 36-48 hours. Most of the time I ferment for 24 hours. I urge you to read "Charcuterie" or "Cooking by Hand", as they can explain the process and timing much more clearly than I can, and I don't want to be held responsible for improperly cured salame getting someone sick. Look in my books list for these two books, they're books you should own anyhow, if you're into curing or sausages.
Wednesday, August 22, 2007
Key equipment piece #4: The fermentation box
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8 comments:
Your link to Cooking by Hand is broken.
Good tips though. It seems like you should be able to switch your thermocouple form your curing chamber over to this box though, as long as it can control heat elements as well as cooling ones.
Thanks, i fixed the broken link.
Yes, as long as the controller can do heating and cooling this won't be a problem. If that is what you want to do, I would recommend the Love Controls switch as you can adjust the hysteresis of the control.
I would call them first though and make sure you can change it from heating to cooling, but I think you can as they are labeled as "Heating and Cooling Control"
Unless of course the intention of Heating and Cooling is simply... cooling when the device is turned off. Though that would be pretty sappy marketing and I doubt they would continue to sell products as a result. Thank you for the cost effective information, much appreciated.
-Dan
Dan, maybe but that would be shoddy.
Tonight i will check the settings and adjustable parameters, and see if i can set it to "power on" when temperature is above set point (for cooling applications), rather than below set point (as i have it set now)
hi.
can you bring it down to say around 60-70 degrees F?
No, i can't control how low the fermentation box goes. That's controlled by the surrounding environment.
how do you conrtrole the humidity inside the fermentation box? would a cup of salted water work if i placed it underneither the light and infront of the small computer fan? also a question about the love controle switch, do you plug the light into the back of it? or how does it turn te light on and off, an last question can u use maybe a heat pad rather than a lightbulb
Aaron, i don't control the humidity in the fermentation. Since the box is closed it naturally rises to about 90% b/c of the salami exuding moisture.
The love control has a built in switch that you have to wire into a female plug end.
A heating pad would definitely work, but you have to find one that doesn't have a timer on it. It seems all the new ones i looked at for this purpose wouldn't work as they have a safety timer that shuts it off after 1 hour or so.
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